I grew up on a 63 acre farm in North Carolina (it seems like 100 years ago now) where the predominate cash crop was flue cured tobacco for cigarettes. We always planted a tobacco crop of at least 5 to 6 acres. Tobacco grown for cigarattes is produced in substantially the same method as that which is grown for cigar production. From seed bed preparation, planting, tending, priming (harvesting), - right up through the curing process the steps are identical. Cigar tobacco is given more meticulous care than cigarette tobacco.
The type/variety of tobacco that is grown is what determines the leaf's final application. Cuban cigar tobacco would never thrive in North Carolina, since it needs a tropical climate and a particular type soil to be at its best. That's why Cuba produces the best cigars...the temperate climate and rich soil is perfectly suited for the ultimate cigar tobacco.
Curing tobacco properly is an art. Why? The heat in the tobacco barn has to be raised incrementally, not too quickly or not too slowly, from "ambient temperature" up to 140 degrees or higher to dry out the leaf. If this is not done correctly the leaf will be discolored. If everything is done properly the leaf will cure to a state of perfection. For cigarette tobacco that color is a bright golden yellow. A perfectly grown/cured leaf will be large, free from imperfections (holes/discoloration) and it will be heavier than an immature leaf. Weight and top appearance = top dollar at the auctions. The only diffence is that a cigar wrapper will be a beautiful brown shade, but similar in that both top quality leaves will have an smooth unblemished appearance and a satiny texture.
I always relate the top quality tobacco that we grew for cigarettes (in good years) to the cigar wrapper production grown in Cuba and the Caribbean. Wrappers are much sought after and bring a higher price. My father always used to brag that we grew wrapper quality tobacco on our flue cured tobacco farm.
Growing tobacco was hard work, but it was fun - even at the time. It was a family affair - aunts, uncles, cousins, brothers, and sisters all helped each other to supply the necessary labor - almost a family reunion at times. Our en mass break for lunch always entailed about as much food as a family reunion!
I look back on the whole thing with fond memories...even though there is absolutely no way that a person could make a living on such a small family farm today. The farmers that are left, and there are only a scant few, farm hundreds of acres and employee the most modern labor saving equipment. It's now either big business or no business!
I would, one day, LOVE to visit the Vuelta Abajo in Cuba and look at the tobacco fields and barns that the Cubans use to produce their legendary cigar tobacco - maybe one day. Until then, I'll just be satisfied with occasionally admiring their results.
Sam
